Airbus has inaugurated its extremely automated fuselage construction meeting line for A320 household plane in Hamburg.
With a particular give attention to manufacturing longer sections for the A321LR, the brand new facility options 20 robots, a brand new logistics idea, automated positioning by laser measurement in addition to a digital knowledge acquisition system.
These will additional help Airbus’ drive to enhance each high quality and effectivity whereas bringing an enhanced degree of digitalisation to its industrial manufacturing system.
“By embracing a few of the newest applied sciences and processes, Airbus has begun its journey to set new requirements in A320 Household manufacturing.
“This new fuselage construction meeting line is an important enabler for the A320 Household ramp-up.
“Rising the extent of automation and robotics permits sooner, extra environment friendly manufacturing whereas retaining our prime give attention to high quality,” stated Michael Schoellhorn, Airbus chief working officer.
“Given the big success of the A320 Household and the order backlog, we’re taking the required steps to make sure our manufacturing system can match the excellence of our merchandise and that we’re in a position to fulfill our prospects’ wants for our single-aisle plane.”
He added: “A excessive degree of belief and funding has been positioned in our individuals and factories in Hamburg.
“We now must ship in step with our commitments made to prospects whereas guaranteeing total competitiveness.”
For the preliminary part meeting, Airbus is utilizing a modular, light-weight automated system, known as Flextrack, with eight robots drilling and counter-sinking 1,100 to 2,400 holes per longitudinal joint.
Within the subsequent manufacturing step, 12 robots, every working on seven axes, mix the centre and aft fuselage sections with the tail to type one main element, drilling, counter-sinking, sealing and inserting 3,000 rivets per orbital joint.
Moreover the usage of robots, Airbus can be implementing new strategies and applied sciences in materials and elements logistics to optimise manufacturing, enhance ergonomics and shorten lead instances.
This contains the separation of logistics and manufacturing ranges, demand-oriented materials replenishment in addition to the usage of autonomous guided autos.
The Hamburg construction meeting facility is answerable for becoming a member of single fuselage shells into sections, in addition to ultimate meeting of single sections to plane fuselages.
Plane elements are outfitted with electrical and mechanical programs earlier than finally being delivered to the ultimate meeting strains in France, Germany, China and the US.